SAYING
BYE BYE TO THE TORQUE TUBE
 
 
 
Determining Pinion Angle
Calculating The Gear Ratio
 Measuring For a New Driveline
 

Well if you've been driving your truck around for awhile or taken it on the highway you've heard that famous whine of the 6 cylinder giving you all the speed it can muster and probably the sound of a few horn telling you to get out of the way!

We both know the culprit and it's getting to be about that time to quit putting off the inevitable and updating the rear end to obtain so respectable speed and more important to save that engine from all that unnecessary strain.

Their are several options available in your quest for speed:

1) Stay with the stock rear end and order up some 3:55 gears from Patricks.
2) Obtaining a rear end out of an early 50's Chevy Car with a power glide that uses the torque tube and adapting it to the truck
3) Swap out that rear end for an open drive from a 54 Truck which will mount up with the spring perches
4) Swap the rear end out for something newer and with better highway gears.

I realize the problem of attempting swap #4 to a newer rear end leads to the question of what to do with the stock transmission that relied on the torque tube?  You can always upgrade to a newer transmission that can accept an open drive drive line.

I've yet to see a rear end that's a direct bolt in for the 1947-54 trucks and places the tires in the center of the fender openings.  If it does happen to do that, then the pinion angle is excessive and that leads to premature u-joint failure.
 



 

SO HOW DO YOU DETERMINE PINION ANGLE:
The best method is to measure the angle from the rear end you just removed from the truck.

Steps to measure pinion angle:
1. Balance the rear end on two jack stands.
2. Place a bottle jack under the center of the rear end just below the pinion gear flange.
3. Place a level on the spring perch "pads"
4. Place a magnetic protractor on the face of the pinion flange.
5. Raise or lower the bottle jack until the level on the spring perch "pads" is level and then read the degrees on the protractor.
6. This is the angle that you will set the new rear end angle to.
 

NOW'S A GOOD TIME TO MEASURE THE DISTANCE THE PERCHES ARE FROM THE BACKING PLATES & FROM ONE ANOTHER SO YOU CAN SET THE NEW PERCHES IN THE EXACT SAME LOCATION
 

ALTERNATIVE METHOD IF YOU DON'T HAVE THE ORIGINAL REAR END:

1. Roll the donor rear end up on the spring perches
2. Raise the leaf springs and attach them to the hangers.
3. Center the rear end between the frame rails by:
    a) measuring from the inner edge of the backing plate to the outer edge of the frame
    b) a straight edge laid against the backing plate and a square off the frame makes measuring easier.
    c) once the rear end is centered mark the location of  the spring perches on the rear end

NOW IT'S TIME TO SET THE PINION ANGLE:
 
1. With the rear end in place and ALL four tires on the ground
a) place a magnetic protractor on the transmission output shaft to measure the angle.
    1) if you can't get to the output shaft, slide in a yoke to measure from.
b) move over to the rear end and measure the angle off the front of the pinion flange
c) The sum of the two angles should add up to 180 degrees.
d) Rotate the rear end to obtain the desired pinion angle.

I PERSONALLY SET UP MY REAR ENDS WITH A DOWNWARD ANGLE OF 1 TO 2 DEGREES BECAUSE ON ACCELERATION OR WITH LOAD THE REAR END WANTS TO ROTATE UP!



 

DETERMINING THE GEAR RATIO:

If your going to go through all the trouble of changing out the rear end, you need to know what type of gear ratio is in the rear end you just picked out.

It's really not that big of a deal to determine the gear ratio without pulling the rear cover.  If the tag listing the gear ratio is missing from the rear end all you do to determine it is:

1. Place a mark on the axle say at 12:00 O'Clock
2. Place a mark on the pinion gear flange.
3. Rotate the pinion flange say 30 times while someone else counts the number of turns of the axle.

The higher the number of turns the more accurate the reading.  You'll divide the drive gear by the driven gear and that will give you a close estimate of the rear end gear ratio.
 


PREPPING THE DONOR REAR END:

1. Remove all the brackets that you won't be needing on your installation.
2. Remove the spring perches.
3. You can obtain replacement perches by
    a) ordering a set from Summit or Jegs
    b) going to your local parts store (4X4 shop probably better)
4. Now's probably a good time to replace those axle seals.
 
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MEASURING FOR A NEW DRIVE LINE

The method that I use to measure up a new drive line goes as follows:
  The drive line shops in my area will cut a new drive line to size, balance, install new u-joints on your transmission yoke for $105.00.  This sure beats hunting the wrecking yard for a nearly impossible to find donor drive line.
 
 
 
 
 
 
 
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